China Custom Energy Saving Biogas CH4 Containerized Biogas Compressor for Upgrading to CNG

Introducing our energy-saving biogas CH4 containerized biogas compressor, specially designed for upgrading to CNG. With its high quality and advanced features, this compressor is the perfect solution for your needs.

Product Description

Our reciprocating oil-free piston compressor is one of the first products produced in China. It offers exceptional performance with its low speed, high component strength, stable operation, long service life, and convenient maintenance. This unit integrates various components, including a compressor, gas-liquid separator, filter, 2-position four-way valve, safety valve, check valve, explosion-proof motor, and chassis. It boasts a compact design, light weight, low noise, good sealing performance, easy installation, and simple operation.

Main Components

  1. Motion system: crankshaft, piston connecting rod assembly, coupling, etc.
  2. Air distribution system: valve plate, valve spring, etc.
  3. Sealing system: piston ring, oil seal, gasket, packing, etc.
  4. Body system: crankcase, cylinder block, cylinder liner, cover plate, etc.
  5. Lubrication system: lubricating oil pump, oil filter, pressure regulating valve, etc.
  6. Safety and energy regulation systems: safety valves, energy regulation devices, etc.

Working Principle of Piston Compressor

When the crankshaft of the piston compressor rotates, the piston reciprocates, causing the working volume inside the cylinder to change periodically. During the intake stroke, the gas flows into the cylinder through the intake valve. As the piston moves back, the gas is compressed, and when the pressure reaches the exhaust pressure, the exhaust valve opens, and the gas is discharged. This cycle repeats with each rotation of the crankshaft.

Advantages of Piston Compressor

  1. Wide applicable pressure range
  2. High thermal efficiency
  3. Strong adaptability
  4. Low material requirements
  5. Mature technology
  6. Simple device system

Note: During the unloading process, forced cooling is not necessary as it may cause liquefaction and hinder the replacement of gas and liquid phases. However, if residual gas recovery is required, a cooler can be used to accelerate the process.

Chemical Process Compressor Description

Chemical process compressors are designed for specific process flow in petroleum and chemical industries. They are used to compress various gases in chemical processes and exhaust gas recycling systems. These compressors are skid-mounted, advanced in structure, and available in different types, such as Z type, D type, and M type. The design of the middle body and cylinder can be customized according to process requirements.

Technical Parameters and Specifications

Model Volume flow (Nm3/h) Suction pressure (Mpa) Exhaust pressure (Mpa) Motor power (kW) Dimension (mm)
ZW-0.4/2-250 60 0.2 25 18.5 2800x2200x1600
ZW-0.81/(1~3)-25 120 0.1~0.3 2.5 22 1000x580x870
DW-5.8/0.5-5 400~500 0.05 0.5 37 2000x1600x1200
DW-10/2 510 Atmospheric pressure 0.2 37 2000x1600x1200
DW-6.0/5 300 Atmospheric pressure 0.5 37 2000x1600x1200
DW-0.21/(20~30)-250 270 2~3 25 45 3200x2200x1600
ZW-0.16/60-250 480 6 25 45 3000x2200x1600
ZW-0.46/(5~10)-250 200 0.5~1.0 25All the content of this page is from the Internet and is only for reference for product selection. Our products are replacement parts and not original spare parts. We are not the holder of the original trademarks mentioned in the content. Our replacement parts are only suitable for after-sales purposes and are not original spare parts. Our replacement parts can be perfectly adapted to the original spare parts. If you need to buy original spare parts, please contact the original factory for purchase.

Introduction to the Performance Characteristics of Cng Compressor

The performance characteristics of Cng compressors are as follows:

  • High Efficiency

    Cng compressors are known for their high efficiency in compressing natural gas, allowing for faster refueling and increased productivity.

  • Reliability

    These compressors are designed to be reliable, ensuring consistent performance and minimizing downtime.

  • Low Noise

    Cng compressors are designed to operate quietly, reducing noise pollution in surrounding environments.

  • Compact Design

    These compressors are compact in size, making them suitable for various applications where space is limited.

  • Environmentally Friendly

    Cng compressors help reduce carbon emissions and contribute to a cleaner environment as natural gas is a cleaner alternative to traditional fuels.

Types and Characteristics of Cng Compressor

There are several types of Cng compressors available, each with its own unique characteristics:

  • Reciprocating Compressors

    Reciprocating compressors use pistons to compress the gas and are known for their high efficiency and durability.

  • Screw Compressors

    Screw compressors use rotating screws to compress the gas and are known for their smooth operation and low maintenance requirements.

  • Centrifugal Compressors

    Centrifugal compressors use rotating impellers to compress the gas and are known for their high flow rates and compact design.

Advantages of Cng Compressor Made of Different Materials

Cng compressors can be made of different materials, each offering unique advantages:

  • Steel Compressors

    Steel compressors are known for their strength and durability, making them suitable for heavy-duty applications.

  • Aluminum Compressors

    Aluminum compressors are lightweight and corrosion-resistant, making them ideal for portable and outdoor applications.

  • Composite Compressors

    Composite compressors offer a combination of strength, durability, and corrosion resistance, making them suitable for various environments.

Application of Cng Compressor in Various Fields

Cng compressors find their value and importance in various fields:

  • Vehicle Refueling

    Cng compressors play a crucial role in refueling Cng-powered vehicles, providing a fast and efficient refueling solution.

  • Industrial Applications

    In industrial settings, Cng compressors are used for various applications such as powering machinery and equipment.

  • Power Generation

    Cng compressors are utilized in power generation systems, ensuring a reliable supply of natural gas for electricity production.

  • Natural Gas Distribution

    For the distribution of natural gas, Cng compressors are essential for maintaining adequate pressure in pipelines.

  • Backup Power Systems

    Cng compressors are crucial components in backup power systems, providing a reliable source of energy during power outages.

Future Development Trends and Opportunities of Cng Compressor Products

The future of Cng compressor products holds promising trends and opportunities:

  • Technological Advancements

    Advancements in technology will lead to more efficient and environmentally friendly Cng compressors.

  • Increasing Demand

    With the growing focus on clean energy, the demand for Cng compressors is expected to increase in various industries.

  • Expansion into New Markets

    Cng compressors have the potential to expand into new markets, such as emerging economies with a rising demand for natural gas.

How to Choose a Suitable Cng Compressor

Choosing a suitable Cng compressor involves considering several key aspects:

  • Clear Requirements

    Clearly define your requirements and specifications to ensure the selected compressor meets your needs.

  • Material Selection

    Select the appropriate material for the compressor based on factors such as application, durability, and corrosion resistance.

  • Design Optimization

    Optimize the design of the compressor to maximize efficiency, performance, and ease of maintenance.

  • Suppliers and After-Sales Service

    Choose reputable suppliers who provide quality products and reliable after-sales service.

  • Cost-Effectiveness

    Evaluate the overall cost-effectiveness of the compressor, considering factors such as initial cost, energy efficiency, and maintenance requirements.

  • Quality Control

    Ensure the selected compressor meets industry standards and undergoes rigorous quality control processes.

Author: Dream

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The above information is only for knowledge sharing, product, and manufacturer introduction. For non-commercial purposes. All content is from the web. The article is our opinion. If there is any copyright infringement or find objectionable information, don’t hesitate to contact me, and we will delete it immediately. Address: 14 Aubrac Road,Nantes,France. The use of original equipment manufacturer (OEM) part numbers or trademarks is for informational purposes only, describing product use and compatibility and replacing damaged original equipment parts. Our company and the replacement parts listed here are not sponsored, approved, or manufactured by an OEM.edited by CX